Yamaha Grizzly YFM660 Yfm 660 Fp YFM660FP 02-06 Workshop Service Repair Manual PDF Download

YAMAHA GRIZZLY YFM660 Service Repair Manual

407 Pages Total

CONTENTS

CHAPTER 1. GENERAL INFORMATION

* MACHINE IDENTIFICATION * FEATURES * IMPORTANT INFORMATION * CHECKING OF CONNECTIONS * SPECIAL TOOLS

CHAPTER 2. SPECIFICATIONS

* GENERAL SPECIFICATIONS * MAINTENANCE SPECIFICATIONS * HOW TO USE THE CONVERSION TABLE * GENERAL TORQUE SPECIFICATIONS * LUBRICATION POINTS AND LUBRICANT TYPES * COOLANT FLOW DIAGRAMS * OIL FLOW DIAGRAMS * CABLE ROUTING

CHAPTER 3. PERIODIC CHECKS AND ADJUSTMENTS

* INTRODUCTION * PERIODIC MAINTENANCE/LUBRICATION INTERVALS * SEAT, CARRIERS, FENDERS AND FUEL TANK * FOOTREST BOARDS * ENGINE * ELECTRICAL

CHAPTER 4. ENGINE

* ENGINE REMOVAL * CYLINDER HEAD COVER * ROCKER ARMS * CAMSHAFT AND CYLINDER HEAD * VALVES AND VALVE SPRINGS * CYLINDER AND PISTON * RECOIL STARTER AND AC MAGNETO * BALANCER GEARS AND OIL PUMP GEARS * PRIMARY AND SECONDARY SHEAVES * CLUTCH * CRANKCASE * CRANKSHAFT AND OIL PUMP * TRANSMISSION * MIDDLE GEAR

CHAPTER 5. COOLING SYSTEM

* RADIATOR * THERMOSTAT * WATER PUMP

CHAPTER 6. CARBURETION

* CARBURETOR

CHAPTER 7. DRIVE TRAIN

* TROUBLESHOOTING * FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR * REAR CONSTANT VELOCITY JOINT/FINAL DRIVE GEAR AND DRIVE SHAFT

CHAPTER 8. CHASSIS

* FRONT WHEELS AND BRAKE DISCS * REAR WHEELS AND BRAKE DISC * FRONT AND REAR BRAKES * STEERING SYSTEM * FRONT ARMS AND FRONT SHOCK ABSORBER * REAR KNUCKLE AND STABILIZER * REAR ARMS AND REAR SHOCK ABSORBER

CHAPTER 9. ELECTRICAL

* ELECTRICAL COMPONENTS * CHECKING THE SWITCH * IGNITION SYSTEM * ELECTRIC STARTING SYSTEM * CHARGING SYSTEM * LIGHTING SYSTEM * SIGNAL SYSTEM * COOLING SYSTEM * 2WD/4WD SELECTING SYSTEM

CHAPTER 10. TROUBLESHOOTING

* STARTING FAILURE/HARD STARTING * POOR IDLE SPEED PERFORMANCE * POOR MEDIUM AND HIGH-SPEED PERFORMANCE * FAULTY DRIVE TRAIN * FAULTY GEAR SHIFTING * FAULTY CLUTCH PERFORMANCE * OVERHEATING * FAULTY BRAKE * SHOCK ABSORBER MALFUNCTION * UNSTABLE HANDLING * LIGHTING SYSTEM

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